Survetorud
REMEDY 355
SMALL DIAMETERS FUSION
REMEDY 355 is an independent, high-productivity welding machine driven by tracks and powered by a Diesel on-board generator. Designed for butt
welding HDPE and PP pipes from Ø 125 to 355 mm (from 4” to 14” IPS; from 4” to 12” DIPS). Suitable for ISO 21307 High Pressure and ASTM F2620 fusion standards.
Versatile
- Working range
from Ø 125 to 355 mm
from Ø 4” to 14”IPS
from Ø 4” to 12” DIPS
- Materials: HDPE, PP
- Manual controls
- Tracked welding machine
- Drives over 35% slopes
- In-ditch/user friendly
- In-ditch hoses/cables range/length 7 m - 23 ft
Accurate
- Designed to weld according to:
ISO 21307 High Pressure
ASTM F2620 standards
- Removable auxiliary panel to control
facer/heating plate
- Easily welds fittings/quick set-up time
- Heating plate with a high temperature
protection
- Spotlights on welding area
- Insert with fast-locking system
Complete
- Self-propelled on track
- Self-contained generator on-board
- Heater/facer on-board
- Patented System to open/close
Heating plate and Facer
- Hydraulic side rollers
- Facer with safety microswitch
FREE TO CONTROL
Remedy 355 is available with Manual Welding Control System. Intuitive control panel allow an easy menagement of the welding
cycle and every phase is manually controlled.
REMEDY 500
REMEDY 500 is an independent, high-productivity welding machine driven by tracks and powered by a Diesel on-board generator. Designed for butt welding HDPE and PP pipes from Ø 200 to 500 mm (from 6” to 20” IPS; from 6” to 18” DIPS). Suitable for ISO 21307 High Pressure and ASTM F2620 fusion standards.
Versatile
- Working range
from Ø 200 to 500 mm
from Ø 6” to 20”IPS
from Ø 6” to 18” DIPS
- Materials: HDPE, PP
- Manual controls
- Tracked welding machine
- Drives over 30% slopes
- In-ditch/user friendly
- Controlled welding cycle
- In-ditch hoses/cables 23 ft range/length
- Remote control track up to 100 m 328 ft
Accurate
- Designed to weld according to:
ISO 21307 High Pressure
ASTM F2620 standards
- Removable auxiliary panel to control
facer/heating plate
- Easily welds fittings/quick set-up time
- Heating plate with a high temperature
resistant protection casing
- Spotlights on welding area
- Insert with fast-locking system
Complete
- Self-propelled on track
- System to open/close clamps
- Heating plate with hydraulic movement
- Facer with hydraulic movement
- Hydraulic side rollers
- Facer with safety microswitch
- Self-contained generator on-board
- Heater/facer on-board
Patented by Ritmo
EP2860430
HYDRAULIC CLAMPING (on request)
Remedy 500 allows the locking of the clamps in a hydraulic way. The kit is designed to work with the removal of the 4th clamp
for welding fittings or stub-end/flanges.
REMEDY 500 FA
REMEDY 500 FA is an on-site welding machine equipped with a low-vibration diesel engine and tracks. The machine is suitable for welding pressure pipes (HDPE, PP) for the transportation of water, gas and other fluids up to Ø 500 mm. Built according to International Standards.
- Working range from Ø 250 to 500 mm
- CNC welding control system: hardware and software have been developed to interact to each other sharing data during the entire workflow. Once set the welding parameters up, the system guarantees the repetition of the welding cycles, avoiding errors.
- FA: Fully Automatic with integrated mechanical extraction of heating plate
- Welds fittings like elbows, tees, Y-branches and stub flanges.
- Machine body easily removable for working in tight spaces.
- RITMO assisted system to open/close/lift clamps
- Fast-locking system which allows to place and remove inserts in seconds.
- Intuitive control panel and large graphic display.
- Removable control panel with data-logging.
- Memory up to 4000 welding reports.
- GPS treacebility.
- USB port for welding PDF report / data download / firmware upgrade.
- On-board electrical milling cutter that is equipped with a safety microswitch and hydraulic movement on the machine.
- On-board hydraulic heating plate Teflon-coated (PTFE) which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched.
- Ground and slope: straight slope with a gradient higher than 30% and side slope with gradient above 16%.
- Remote control track up to 100 m (328 ft).
- Two hydraulic rollers for pipe loading and unloading.
REMEDY 1000
REMEDY 1000 is an independent, high-productivity welding machine driven by tracks and powered by a Diesel 3.6-cylinder in-line Turbo-Common Rail on-board generator. The machine designed for butt-welding HDPE and PP pipes up to Ø 1000 mm for the transportation of water, gas and other fluids under pressure. The machine can weld according to ISO 21307 High Pressure and ASTM F2620 standards.
- Working range from Ø 355 to 1000 mm
- Remedy 1000 is available with Manual Welding Control System. Intuitive control panel allow an easy menagement of the welding cycle and every phase is manually controlled.
Operator experience is fundamental.
- The machine body it’s easily removable from the tracks so to be able to work in confined spaces. An extension kit for working in the ditch is available on request. It is also possible to disconnect the welding machine from its generator and connect it to an mainline or another external generator.
- Hydraulic system for opening and closing the clamps.
- Electrohydraulic milling cutter on board with safety microswitch and hydraulic movement on the machine
- Heating plate with hydraulic movement on the machine, coated with Teflon (PTFE) and supplied with a high temperature resistant casing, which prevents the plate from being damaged by scratches.
- Terrain and slope: drives up to 35% slopes
- Remote tracks control for driving the machine on ground (up to 100m range).
- Control panels for the hydraulic movement of the hotplate cutter and lateral roller. Controlled by intuitive and practical levers.
- Hydraulic side rollers to facilitate pipe loading and handling.
- Raised working position with platform for working and operating comfortably.
- Adjustable width between tracks for easy transportation.
- REMEDY 1000 is able to weld fittings such as bends, tees, branches and collars for flanges.
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 335 to 900 mm; 14" ÷ 36" IPS; 14" ÷ 36 " DIPS
- Tool for flange necks
- Kit for IN-DITCH use
REMEDY 1000 CNC FA
REMEDY 1000 CNC FA is an independent, high-productivity welding machine driven by tracks and powered by a Diesel 3.6-cylinder in-line Turbo-Common Rail on-board generator. The machine designed for butt-welding HDPE and PP pipes up to Ø 1000 mm for the transportation of water, gas and other fluids under pressure. The machine can weld according to ISO 21307 High Pressure and ASTM F2620 standards.
- Working range from Ø 355 to 1000 mm
- CNC FA (FULLY AUTOMATIC) welding system that allows the operator to program and control the machine welding cycle in a simple, fast and intuitive way. The system incorporates a data-logging for welding data record and a GPS for traceability data storage. The internal memory allows to record up to 4000 welds (including diameter and SDR settings) and to download them in PDF via USB port. The welding machine memory can store up to 20 customized working parameters for immediate recall.
- The machine body it’s easily removable from the tracks so to be able to work in confined spaces. An extension kit for working in the ditch is available on request. It is also possible to disconnect the welding machine from its generator and connect it to an mainline or another external generator.
- Hydraulic system for opening and closing the clamps.
- Electrohydraulic milling cutter on board with safety microswitch and hydraulic movement on the machine
- Heating plate with hydraulic movement on the machine, coated with Teflon (PTFE) and supplied with a high temperature resistant casing, which prevents the plate from being damaged by scratches.
- Terrain and slope: drives up to 35% slopes
- Remote tracks control for driving the machine on ground (up to 100m range).
- Control panels for the hydraulic movement of the hotplate cutter and lateral roller. Controlled by intuitive and practical levers.
- Removable CNC welding cycle panel with graphic display.
- Hydraulic side rollers to facilitate pipe loading and handling.
- Raised working position with platform for working and operating comfortably.
- Adjustable width between tracks for easy transportation.
- REMEDY 1000 CNC FA is able to weld fittings such as bends, tees, branches and collars for flanges.
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 335 to 900 mm; 14" ÷ 36" IPS; 14" ÷ 36 " DIPS
- Tool for flange necks
- Kit for IN-DITCH use
Delta 630 trailer
DELTA 630 TRAILER is a self-aligning fusion machine, suitable for welding thermoplastic pipes for the transport of water, gas and other fluids under pressure, up to Ø 630 mm ( 24" DIPS)
DELTA 630 TRAILER allows to easily weld fittings like elbows, tees, Y-branches and stub flanges
Machine can fuse pipe according to the ISO 21307 High Pressure standard.
Standard machine features:
- Machine body mounted on a 4 wheeled chassis, easily removable for working in tight spaces; steel hydraulic clamping with the RITMO Patented fast-locking inserts, which allows to place and remove inserts in seconds; self detaching device: helps removing the heating plate during welding procedure
- 4 wheeled chassis with 2 steering wheels and a safety brake
- An on-board hydraulic electric facer that is equipped with a safety microswitch to prevent from accidental starts, a thermal circuit breaker to protect motor
- An on-board hydraulic heating plate Teflon-coated (PTFE) which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched
- An EASY LIFE control panel with a large graphic display and GPS traceability, which is also removable from the machine body to be able to weld from outside the ditch. Allows the operator to program and pilot all the welding cycle in an easy, fast and very intuitive way. Includes a data-logging system to store full welding data, downloadable through a USB port straight into PDF files. Possibility to pre-set 20 customized. The EASY LIFE system has the capability store up to 4000 joint reports
- Two innovative lateral rollers that can be operated by a cordless drill
- Control panel for hydraulic movements
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 225 to 560 mm; 8" IPS - 24" IPS; 8" DIPS ÷ 20" DIPS
- Tool for flange necks
- Kit serial printer
Delta 630 all terrain
DELTA 630 ALL TERRAIN is the Pipe and Fittings FUSION Machine designed to face the toughest working conditions.
DELTA 630 ALL TERRAIN wants to mark a turning point to the world of Field Fusion. It stands out for being extremely easy to set up and work with. Take the heating plate and facer disconnecting system for example; the positioning / removal of the pipes is made without obstacles, giving the operator more time for what really matters.
Italian design, known for paying particular attention to details, gives DELTA 630 ALL TERRAIN many technical innovations that are indeed practical. Take the clamps hydraulic system, for instance - not only an aesthetical maneuver, but a protection against collisions while positioning the machine inside the trench. Take the low fuel consumption and soundproofing gear – protects the environment, your health and saves your money!
DELTA 630 ALL TERRAIN is available in 2 models:
DELTA 630 ALL TERRAIN CNC (automatic welding control system)
DELTA 630 ALL TERRAIN EASY LIFE (automated welding cycle)
Welding standard: ISO 21307 High Pressure.
Working range: Ø 225* - 630 mm; 8" IPS - 24" IPS; 8" DIPS ÷ 20" DIPS
*Ø 225 (from SDR 26 to SDR 7)
- 4 steering wheels drive
- Diesel-engine 2200 cc 22,7 Kw
- Self-contained with on-board generator
- Sliding 3rd CLAMP for fittings welding
- Automatic welding System “Easy Life”
- DATA-LOGGING with GPS
- Possibility to pre-set 20 customized
- Memory 4000 welding cycles
- Report PDF
- Detachable Control Panel
- Remotely wire-controlled up to 12 m
- Trench-Friendly
- SmartLock Inserts
- Hydraulic Lifts
- Hydraulic-controlled Clamps and Milling cutter
- Climbs rough terrain up to 30%
- Wi-Fi ready App "SET and GO PRO"
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 225 to 630 mm
- Tool for flange necks/stub-end holder
- Kit for IN-DITCH use
Delta 500 trailer
DELTA 500 TRAILER is a self-aligning fusion machine, suitable for welding thermoplastic pipes for the transport of water, gas and other fluids under pressure, up to Ø 500 mm.
Machine can fuse pipe according to the ISO 21307 High Pressure standard.
Standard machine features:
- Machine body mounted on a 4 wheeled chassis, easily removable for working in tight spaces
- New RITMO Patented assisted system to open/close/lift clamps-heater-facer
- Machine body with an automatic heating plate detaching device: helps removing the heating plate safely and fast
- Features the RITMO fast-locking inserts, which allows to place and remove inserts in seconds
- 4 wheeled chassis with 2 steering wheels and a safety brake
- An on-board electric facer that is equipped with a safety microswitch to prevent from accidental starts, a thermal circuit breaker to protect motor and also features an ergonomic docking system and on/off switches
- An on-board heating plate Teflon-coated (PTFE) which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched
- An EASY LIFE control panel with a large graphic display and GPS traceability, which is also removable from the machine body to be able to weld from outside the ditch. Allows the operator to program and pilot all the welding cycle in an easy, fast and very intuitive way. Includes a data-logging system to store full welding data, downloadable through a USB port straight into PDF files. The EASY LIFE system has the capability store up to 4000 joint reports.
Possibility to pre-set 20 customized.
- Two innovative lateral rollers that can be operated by a cordless drill
DELTA 500 TRAILER allows to easily weld fittings like elbows, tees, Y-branches and stub flanges.
Available in 230V single phase or three phase.
Patented by Ritmo
EP2860430
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 200 to 500 mm; 6" ÷ 18" IPS; 6" ÷ 18 " DIPS
- Tool for flange necks
- Kit serial printer
Delta 355 trailer
DELTA 355 TRAILER welds HDPE, PP pipes and fittings for the transportation of gas, water and other fluids under pressure from 125 mm to 355 mm or from 4” IPS to 14” IPS. It is designed to work according to welding standard ISO 21307 High Pressure.
Machine composition:
- Removable control panel with data-logging, memory up to 4000 welding reports, GPS treacebility; USB port for welding report / data download / firmware upgrade. Easy-life welding control system: hardware and software have been developed to interact to each other sharing data during the entire workflow. Once set the welding parameters up, the system guarantees the repetition of the welding cycle, avoiding errors. The operator only have to confirm the work phases on the just pushing a button. Possibility to pre-set 20 customized
- Chassis is equipped with front steering wheels; parking brake, machine frame design for forklift lifting
- Removable machine body to work in tight spaces with shavings collection tray
- Dragging bar designed to weld between the 3rd and 4th clamp
- Insert quick release SMARTLOCK SYSTEM
- On-board electrical milling cutter with integrated locking handle system, safety switch-off device, motor thermic
protection and gas spring to easily lift/lower the facer
- On-board heating plate with protection frame and insulated protection bag; gas-spring for easy lift/lower the heating plate
- Heating plate and facer locking system for safe transportation
- Two hydraulic rollers for pipe loading and unloading
Patent by Ritmo
EP1743741 B1 - US 7334785
ON REQUEST (ACCESSORIES)
Clamps’ inserts from Ø 125 to 315 mm (Master 250 mm); 4" ÷ 12" IPS; 4" ÷ 12 " DIPS
- Tool for flange necks/stub-end holder
- Inserts’ transportation box
- Data-logging software and cable
Delta 250 trailer
DELTA 250 TRAILER: self-aligning hydraulic butt fusion machine, suitable for welding underpressure pipes for water, gas and other fluids up to Ø 250 mm (8" DIPS). Built according to the International standards ISO 21307 HIGH PRESSURE.
DELTA 250 TRAILER is able to weld fittings like elbows, tees, Y-branches and flanges necks. Available in the 110 V and 230 V versions. Includes:
- A trailer-mounted machine body, easily removable from the trolley
- Fast-locking adapters system SMARTLocK thanks to which is possible to change adapters in few seconds
- An on-board electric milling cutter with a safety microswitch
- An extractable heating plate Teflon-coated (PTFE) equipped with an independent thermometer
- Two rollers
- An EASY LIFE control panel. It allows the operator to program and pilot all the welding duty cycle in an easy, fast and very intuitive way. It includes a data-logging system to store the welding data; report PDF file format.
Possibility to pre-set 20 customized. The EASY LIFE system can store up to 4000 joint reports
- A heating plate support which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched
Patent by Ritmo
EP1743741 B1 - US 7334785
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 75 to 225 mm; 2" ÷ 8" IPS; 3" ÷ 8 " DIPS
- Tool to weld flanges’ necks/ Stub-end holder
- Software for data download (data-logging) with serial/USB cable
Delta 250 Trailer Manual
DELTA 250 TRAILER MANUAL: self-aligning hydraulic butt fusion machine, suitable for welding underpressure pipes for water, gas and other fluids up to Ø 250 mm (8" DIPS). Welds according to the International standards ISO 21307 HIGH PRESSURE / ASTM F2620.
DELTA 250 TRAILER MANUAL is able to weld fittings like elbows, tees, Y-branches and flanges necks. Available in the 110 V and 230 V versions. Includes:
- A trailer-mounted machine body, easily removable from the trolley
- Fast-locking adapters system SMARTLocK thanks to which is possible to change adapters in few seconds
- An on-board electric milling cutter with a safety microswitch
- An extractable heating plate Teflon-coated (PTFE) equipped with an independent thermometer
- Two rollers
- A heating plate support which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched
Patent by Ritmo
EP1743741 B1 - US 7334785
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 75 to 225 mm; 2" ÷ 8" IPS; 3" ÷ 8 " DIPS
- Tool to weld flanges’ necks/ Stub-end holder
Delta 1000 trailer
DELTA 1000 TRAILER is a self-aligning fusion machine, suitable for welding thermoplastic pipes for the transport of water, gas and other fluids under pressure, up to Ø 1000 mm ( 36" IPS/DIPS).
Machine can fuse pipes according to the ISO 21307 High Pressure standard.
Standard machine features:
- Machine body mounted on a 4 wheeled chassis, easily removable for working in tight spaces; steel hydraulic clamping with the fast-locking inserts, which allows to place and remove inserts in seconds; self detaching device: helps removing the heating plate during welding procedure.
- 4 wheeled chassis with 2 steering wheels and a safety brake
- An on-board hydraulic electric facer that is equipped with a safety microswitch to prevent from accidental starts, a thermal circuit breaker to protect motor
- An on-board hydraulic heating plate Teflon-coated (PTFE) which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched
- An EASY LIFE control panel with a large graphic display and GPS traceability, which is also removable from the machine body to be able to weld from outside the ditch. Allows the operator to program and pilot all the welding cycle in an easy, fast and very intuitive way. Includes a data-logging system to store full welding data, downloadable through a USB port straight into PDF files. The EASY LIFE system has the capability store up to 4000 joint reports.
Possibility to pre-set 20 customized
- Two hydraulic lateral rollers
- Control panel for hydraulic movements.
DELTA 1000 TRAILER allows to easily weld fittings like elbows, tees, Y-branches and stub flanges.
ON REQUEST (ACCESSORIES)
- Clamps’ inserts from Ø 335 to 900 mm; 14" ÷ 36" IPS; 14" ÷ 36 " DIPS
- Trolley
- Tool for flange necks
- Kit serial printer
- Kit for IN-DITCH use
- Kit hoist